SYS.ARMED DEEP SCAN ACTIVE · GRID REF: DG-G2O-7741 SECTOR 7-G · DEEP SURFACE SCAN · CONF: HIGH · REF: DG-G2O ▪ LIVE
// REVERSE ENGINEERING · PORTFOLIO
OUR PROJECTS
// PROJECT · 01
AXLE SPINDLE — TRUCK REPAIR PROCESS VISUALIZATION
3D SCANNING · REVERSE ENGINEERING · ASSEMBLY MODELING · TECHNICAL ANIMATION

The client developed a faster axle repair method but had no CAD data and no clear way to present it. We captured the real geometry using high-accuracy 3D scanning, rebuilt fully parametric CAD models, assembled the system, and created a step-by-step technical animation.

Result: A clear, professional explainer video used for sales and technician training — turning a complex repair concept into a precise, easy-to-understand process.

▪ PART 01 — AXLE
Axle 3D Scan Mesh 1
02 3D SCAN MESH FILE
Axle 3D Scan Mesh 2
02 3D SCAN MESH FILE — VIEW 2
Axle 3D Model Final
03 FINAL 3D MODEL
Axle 3D Model Final 2
03 FINAL 3D MODEL — VIEW 2
▪ PART 02 — ALUMINIUM HUB
Hub on Rotary Unit during 3D Scanning
01 PART DURING 3D SCANNING
Hub 3D Scan Mesh File
02 3D SCAN MESH FILE
Hub Final 3D Model
03 FINAL 3D MODEL
▪ PART 03 — SPIDER PLATE
Spider Plate During 3D Scan
01 PART DURING 3D SCANNING
Spider Plate During 3D Scan 2
01 PART DURING 3D SCANNING — VIEW 2
Spider Plate Scan Mesh 1
02 3D SCAN MESH FILE
Spider Plate Scan Mesh 2
02 3D SCAN MESH FILE — VIEW 2
Spider Plate Final Model
03 FINAL 3D MODEL
Spider Plate Final Model 2
03 FINAL 3D MODEL — VIEW 2
▪ PART 04 — ASSEMBLY ANIMATION
Assembly Animation
04 ASSEMBLY ANIMATION — EXPLODED VIEW
WATCH FULL PROCESS VIDEO
// PROJECT · 02
GEARBOX RECONSTRUCTION — GRINDING MACHINE
3D SCANNING · REVERSE ENGINEERING · CNC PROGRAMMING

A damaged gearbox from an aging grinding machine needed full reproduction — zero drawings, zero CAD data, zero margin for error.

We performed high-accuracy 3D scanning, reverse engineered all components, rebuilt a complete 3D model of the assembly, and programmed full CNC toolpaths for production from a solid block.

Result: A manufacturing-ready CAD model prepared for CNC programming, enabling production of a new replacement gearbox.

▪ STAGE — DAMAGED PART
Damaged Gearbox 1
01 DAMAGED PART — VIEW 1
Damaged Gearbox 2
01 DAMAGED PART — VIEW 2
Damaged Gearbox 3
01 DAMAGED PART — VIEW 3
▪ STAGE — 3D SCAN MESH FILE
Gearbox 3D Scan Mesh 1
02 3D SCAN MESH FILE — VIEW 1
Gearbox 3D Scan Mesh 2
02 3D SCAN MESH FILE — VIEW 2
▪ STAGE — FINAL 3D MODEL
Gearbox Final Model 1
03 FINAL 3D MODEL — VIEW 1
Gearbox Final Model 2
03 FINAL 3D MODEL — VIEW 2
▪ STAGE — CNC PROGRAMMING & MACHINING SIMULATION
Solid Block Before Machining
04 SOLID BLOCK — BEFORE MACHINING
After Machining
04 AFTER MACHINING — FROM SOLID BLOCK
During Machining with Toolpath Lines
04 DURING MACHINING — TOOLPATH LINES
▪ STAGE — FINISHED PART — MISSION COMPLETE
Front view fully assembled new gear
05 FULLY ASSEMBLED — FRONT VIEW
Back view fully assembled new gear
05 FULLY ASSEMBLED — BACK VIEW
Machinist showing rotation of new gear
05 READY FOR INSTALLATION
Broken gear and new gear side by side
05 OLD vs NEW — MISSION COMPLETE
WATCH FULL PROCESS VIDEO